Overland Custom Designs
3rd Gen 4Runner Roof Rack (Digital Download)
$100.00
OCD designed a simple roof rack for their personal 4Runner a few years ago, and got asked a lot about it ever since. This dxf file will allow you to have the same rack cut and formed locally, or from one of many online companies like Oshcut or SendCutSend.
The side rails were designed with 3/16" aluminum in mind, and use the standard 1x2 extrusion. We found that 44" crossbars are the best length, and those can be found at Tnutz (black or silver). The extrusion from Tnutz comes cut and with tapped holes.
The mounting feet were also designed with 3/16" material in mind. It's important to only use 3/16" on the mounting feet due to the k-factor input for the bends. Each rack will need 4 mounting feet, and the holes fit a 1/4" screw. Mounting feet can be secured to your factory rails with the Yakima Anchor Plate "A".
If you're only interested in some new crossbars, we have that covered too. You can purchase the extrusion end caps to go along with the mounting feet. You'll get 2 versions of caps, 1 is slot for easy installation of t-nuts, and the other is solid. Both are intended to be cut from 1/8" material.
The side rails were designed with 3/16" aluminum in mind, and use the standard 1x2 extrusion. We found that 44" crossbars are the best length, and those can be found at Tnutz (black or silver). The extrusion from Tnutz comes cut and with tapped holes.
The mounting feet were also designed with 3/16" material in mind. It's important to only use 3/16" on the mounting feet due to the k-factor input for the bends. Each rack will need 4 mounting feet, and the holes fit a 1/4" screw. Mounting feet can be secured to your factory rails with the Yakima Anchor Plate "A".
If you're only interested in some new crossbars, we have that covered too. You can purchase the extrusion end caps to go along with the mounting feet. You'll get 2 versions of caps, 1 is slot for easy installation of t-nuts, and the other is solid. Both are intended to be cut from 1/8" material.